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Forge FMEA

Desktop FMEA + Control Plan tool that fully implements the AIAG-VDA 7-step methodology. DFMEA & PFMEA, structure/function/failure analysis, Action Priority (AP) classification, AI failure mode & cause suggestions, bidirectional PFD↔CP sync, virtual-scroll tree table, PPAP bundle export, SPC Cpk → Occurrence quantitative mapping, Excel round-trip, audit-ready reports, .fex cross-app integration. All processing fully offline.

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Key Features

Complete FMEA workflow that replaces spreadsheets and expensive FMEA software.

Forge FMEA — Step 1 Planning & Preparation
Step 1

Planning & Preparation

Define product/process scope, the cross-functional team, and analysis boundaries — the AIAG-VDA Step 1 foundation that frames the whole study.

Forge FMEA — Step 2 Structure Analysis
Step 2

Structure Analysis

Build the structure tree of process items, steps, and work elements — the backbone the rest of the analysis hangs on.

Forge FMEA — Step 3 Function Analysis
Step 3

Function Analysis

Map functions and requirements onto every structure element so failures can be traced to the function they break.

Forge FMEA — Step 4 Failure Analysis
Step 4

Failure Analysis

Identify failure modes, effects, and causes — with local-AI suggestions you review and confirm before they enter the record.

Forge FMEA — Step 5 Risk Analysis with Action Priority
Step 5

Risk Analysis

Rate Severity, Occurrence, and Detection and derive Action Priority (AP) on the AIAG-VDA 5×5×5 matrix.

Forge FMEA — Step 6 Optimization
Step 6

Optimization

Plan and track optimization actions that lower Occurrence and Detection risk, then re-score to confirm the improvement.

Forge FMEA — Foundation FMEA templates

Foundation FMEA & templates

Start from reusable Foundation FMEAs, import and export AIAG-VDA Excel, and document the result for PPAP submission.

Pricing

The tools are already free. License unlocks customization and advanced pro features.

Free
$0
Forever

Full PFMEA/DFMEA including AI — unlimited projects and failure modes.

  • AIAG-VDA 7-step PFMEA & DFMEA
  • PFD, Control Plan & Foundation FMEA
  • AI failure mode suggestion (local)
  • Excel import/export & .fex exchange
  • SPC Cpk linking & PPAP bundle
  • Unlimited projects & failure modes
  • Watermarked output
Download Free
Recommended
License
$250
per year

Custom AP matrix, OEM symbols, and watermark-free output.

  • No watermark on reports
  • Custom AP matrix & OEM symbols
  • Custom branding & report layout
  • Priority email support