Forge FMEA
Professional FMEA desktop tool following the AIAG-VDA 7-step methodology. PFMEA, DFMEA, Process Flow Diagram, Control Plan — all linked and synchronized. Import existing Excel FMEAs, link SPC Cpk data, and export audit-ready reports. Fully offline.
Key Features
Complete FMEA workflow that replaces spreadsheets and expensive FMEA software.
Guided workflow from Planning through Risk Assessment to Optimization. AP matrix (Action Priority) per AIAG-VDA 2019 standard with traditional RPN as reference.
Process Flow Diagram, PFMEA worksheet, and Control Plan stay synchronized. Edit one and the others update automatically with consistency warnings.
Import existing FMEAs from 5 industry formats including AIAG-VDA 2019 and AIAG 4th edition. Export audit-ready Excel and PDF reports.
Import Forge SPC project files to auto-map Cpk values to Occurrence ratings. Bridge the gap between process capability data and risk assessment.
Create reusable FMEA templates. Spawn new instances from a foundation, then customize per project — no more copy-paste across spreadsheets.
All data stays on your machine. No cloud dependency, no subscription. Ideal for sensitive automotive and manufacturing environments.
Pricing
Start free. Unlock the full power with a one-time license.
Get started with PFMEA basics.
- PFMEA with AP matrix
- Up to 2 projects
- Structure & function analysis
- Basic Excel export (watermark)
Everything in Free, plus the complete FMEA suite.
- Unlimited projects
- DFMEA support
- PFD editor & Control Plan
- Foundation FMEA templates
- Excel import (5 formats)
- SPC Cpk linking
- PDF & Excel reports
AI suggests failure modes for you.
- Everything in License
- AI failure mode suggestion
- AI cause/effect analysis
- Server-side LLM usage