Forge Tools

AI-powered tools for
industry professionals

AI-powered desktop applications purpose-built for industry professionals. From the shop floor to the back office — tools that solve real problems.

Our Apps

Professional-grade tools designed for demanding workflows.

Forge SPC

AI-powered Statistical Process Control for quality engineers. 9 control charts, Cp/Cpk/Pp/Ppk/Cpm capability, Gage R&R (ANOVA), Nelson 8 rules, ML pattern recognition, and AI root-cause estimation. NIST StRD-verified accuracy, fully offline.

SPC MSA Capability AI/ML
Forge FMEA

AIAG-VDA 7-step FMEA + Control Plan. DFMEA/PFMEA, structure/function/failure analysis, Action Priority, AI failure mode & cause suggestions, PFD/CP sync, PPAP bundle export, SPC Cpk → Occurrence quantitative mapping, .fex cross-app integration.

FMEA AIAG-VDA Control Plan PPAP
Forge 8D

Ford G8D / VDA 8D problem solving. D0–D8 guided workflow, dual root cause analysis (Ishikawa + 5-Why), corrective/preventive action tracking, AI report draft, claim/field issue management, bidirectional .fex exchange (SPC OOC ↔ FMEA failure modes ↔ SOP revisions).

8D RCA CAPA AI
Forge Lens

IE work-analysis video tool. AI auto-segmentation (LMSupply Detector) of shop-floor footage, VA/NVA classification, MOST/MTM-based standard times, LOB & MMC line balancing, side-by-side compare playback, work improvement reports. Fully local inference.

Work Analysis Standard Time Line Balancing AI Vision
Forge SOP

TWI Job Instruction style standard work authoring. Step / Key Point / Reason structure, AI draft & quality checks, FMEA gap analysis, Lens video → SOP conversion, version control with SHA-256 audit trail, multi-language export, .fex cross-app integration.

SOP TWI Training AI
Forge DOE

Full-spectrum Design of Experiments. Full/fractional factorial, Plackett-Burman screening, Taguchi orthogonal arrays, Response Surface Methodology (RSM), mixture designs, ANOVA & S/N analysis, Desirability multi-response optimization, AI design suggestions and result interpretation. U-DOE Rust engine.

DOE Taguchi RSM Optimization