Forge FMEA
Desktop FMEA + Control Plan tool that fully implements the AIAG-VDA 7-step methodology. DFMEA & PFMEA, structure/function/failure analysis, Action Priority (AP) classification, AI failure mode & cause suggestions, bidirectional PFD↔CP sync, virtual-scroll tree table, PPAP bundle export, SPC Cpk → Occurrence quantitative mapping, Excel round-trip, audit-ready reports, .fex cross-app integration. All processing fully offline.
Key Features
Complete FMEA workflow that replaces spreadsheets and expensive FMEA software.
AIAG-VDA 7-Step
Guided PFMEA/DFMEA workflow with AP matrix (5×5×5 Action Priority). Virtual-scroll tree table handles 1000+ failure modes. Custom fields, drag-sort, and keyboard navigation.
PFD ↔ PFMEA ↔ CP Sync
Process Flow Diagram (7 operation types), PFMEA worksheet, and Control Plan (AIAG 13-column) stay synchronized. Consistency warnings across all views.
AI Failure Mode Suggestion
Local LLM predicts failure modes and recommends prevention/detection actions from process context. IEC 60812 seed data and Foundation FMEA templates for rapid authoring.
Cross-App Integration
SPC Cpk → Occurrence quantification. Bidirectional .fex with 8D (feedback root causes) and SOP (control measures). PPAP bundle export for automotive submission.
Excel Import & Export
Import from 5 formats (AIAG-VDA 2019, AIAG 4th, HMC, custom). Export AIAG-VDA merged-cell Excel and professional PDF reports with multilingual labels.
Foundation FMEA & Templates
Reusable Foundation FMEAs with UUID-remapped derivation engine. IEC 60812 seed database. Spawn new instances per project with full customization.
Pricing
Try every feature for free. License removes all limits.
Full PFMEA/DFMEA including AI — with project limits.
- AIAG-VDA 7-step PFMEA & DFMEA
- PFD, Control Plan & Foundation FMEA
- AI failure mode suggestion (local)
- Excel import/export & .fex exchange
- SPC Cpk linking & PPAP bundle
- 10 projects / 50 failure modes
- Watermarked output
Unlimited projects with custom AP matrix and branding.
- Unlimited projects & failure modes
- No watermark on reports
- Custom AP matrix & OEM symbols
- Custom branding & report layout